Precision Press Brake Punch & Dies Toolings

To select the correct bending die angle, first determine the desired bending angle based on the workpiece's design requirements. Then consider material properties, such as hardness and toughness. Hard materials require a slightly larger angle. Also, consider the bending process, as different processes have different requirements for angle accuracy. Also, evaluate the equipment's performance, as its pressure and stroke will influence angle selection. A comprehensive consideration of these factors should be used to determine the appropriate angle.

To ensure the quality of our toolings, we strictly adhere to ISO quality management system standards for production and quality control. During the design phase, we rigorously review design proposals to ensure their rationality. We source high-quality raw materials to ensure quality from the source. During the manufacturing process, we utilize advanced technology and strengthen process monitoring to promptly identify and resolve any problems. After the molds are completed, we conduct comprehensive inspections, including for dimensional accuracy and surface quality. We also ensure optimal packaging and shipping methods to minimize shipping damage, ultimately ensuring delivery quality.

Improving mold bending accuracy can be done from multiple perspectives.                                                                                                 
1. Regularly calibrate the press brake to ensure accurate parameters like pressure and stroke, minimizing accuracy issues caused by equipment errors.
2. Select high-quality, high-precision molds, and properly match them based on material properties and thickness to avoid bending errors caused by mold-material mismatch.
 3. During operation, strictly control bending speed and force to avoid deviations caused by excessive speed or uneven force.
Furthermore, ensure proper material management to ensure a smooth surface and uniform thickness, minimizing material interference with accuracy.

There are many factors that affect the service life of the mold. The first is the mold material. High-quality materials have good strength, toughness and wear resistance, which can extend the service life. The second is the mold design. Reasonable structural design can balance the force. Poor design will reduce the service life. The third is the processing technology. Excellent processing can ensure the mold accuracy and surface quality. Finally, correct use and regular maintenance can extend the service life of the mold.

The double-V die used in press brakes is a specialized die. Unlike conventional single-V dies, it features two V-grooves. This double-V design enables bending of varying angles and depths in a single operation. When processing sheet metal, the appropriate V-groove can be selected based on specific needs, improving processing flexibility and efficiency. For example, when processing complex workpieces, this reduces die changes, lowering time and costs, and meeting diverse production needs.